Failure Analysis of the Clutch Brake System in a 400-ton Hyundai Stamping Press
DOI:
https://doi.org/10.38035/ijam.v4i4.1768Keywords:
Clutch brake system, Failure mechanism, Hydraulic leakage, Seal degradation, Flood-induced contaminationAbstract
Stamping press machines rely on reliable clutch brake systems to ensure operational accuracy, productivity, and safety. This study presents an empirical failure analysis of a wet-type multi-disc clutch brake system in a 400-ton stamping press that experienced operational failure following flood exposure. Field observations, visual and dimensional inspections, and hydraulic system evaluations were conducted to identify failure mechanisms and root causes. The results indicate that the clutch brake failure was caused by the combined effects of mechanical interference leading to hydraulic hose rupture, improper installation of sealing components, and aging-related degradation of elastomeric seals. Flood-induced contamination significantly accelerated lubrication failure and material deterioration, resulting in hydraulic leakage and loss of system reliability. Corrective actions, including component replacement, lubrication system restoration, and hydraulic pressure adjustment, were implemented and validated through no-load testing, load testing, and production trials using actual stamped parts. Post-repair testing confirmed stable machine operation and acceptable product quality. The novelty of this study lies in demonstrating how environmental exposure interacts with installation errors and material aging to produce system-level clutch brake failure. The findings provide practical guidance for failure prevention, condition-based maintenance, and reliability improvement of heavy-duty stamping press machines operating in flood-prone industrial environments.
References
Adin. (2020). Analisa kerusakan dies hammer forging material SKT4 untuk proses produksi under bracket. Jurnal Teknik Mesin Cakram, 3(10).
Ergashev, D. M. (2023). Technologies for processing working parts of dies used in cold volume stamping. The American Journal of Engineering and Technology, 5(12).
Hairiyah, N., Musthofa, I., & Aminah. (2024). Analisis kerusakan bearing main shaft pada mesin screw press MSB 15 dengan metode total productive maintenance (TPM) di pabrik kelapa sawit PT XYZ. Jurnal Teknologi Pertanian Andalas, 28(1).
Maulana, G., & Suharyadi, P. (2021). Proses control system pada mesin stamping berbasis internet of thing. Journal of Computer Engineering, System and Science, 6(1).
Maria, U., & Ferro, F. P. (2021). Usulan perawatan mesin press H-draw pada divisi stamping press dengan metode reliability centered maintenance dan reliability centered spares (studi kasus: PT TMMI). Jurnal Industrial Services, 7(3).
Masri, W. S., Junus, S., & Uloli, H. (2022). Analisis penyebab kerusakan pada mesin press (200A-3 oil expeller) menggunakan metode FMEA di PT XYZ. Jurnal Jambura Industrial Review.
Nasution, F. S. K., & Lukmana, M. A. (2024). Analisis penyebab kerusakan chain coupling hydraulic pada mesin Maruma MH-125D. Journal of Sustainable Mechanical Engineering, 2(2).
Orthwein, W. C. (2004). Clutches and brakes: Design and selection. Marcel Dekker.
Permana, M. R., Syarif, A. A., & Hasibuan, Y. M. (2024). Efektivitas mesin stamping dengan menggunakan metode overall equipment effectiveness di PT Alliance Consumer Product Indonesia. Jurnal Industri dan Teknologi Samawa, 5(1).
Rifai, M. J., Karuniawan, B. W., & Bisono, F. (2020). Analisis total productive maintenance (TPM) pada mesin press fine blanking 1100 ton dengan metode overall equipment effectiveness di perusahaan manufacturing press part. Jurnal Politeknik Perkapalan Negeri Surabaya.
Rifai, M. R., Wahyudin, Aldiansyah, M. R., & Sutrisno. (2023). Performance analysis of press progressive machine using overall equipment effectiveness methods in metal stamping company. Jurnal Ilmu dan Aplikasi Teknik, 8(2).
Rohman, I. N., Setiawan, R., & Nugraha, I. G. (2023). Analisis mengurangi loss time pada proses stamping di mesin Aida 800 T blanking di PT XYZ. Jurnal Mesin Nusantara, 6(1).
Said, I. (2023). Analisis dan perbaikan kebocoran oli balancing mesin stamping di PT RPA. Jurnal Politeknik Negeri Jakarta.
Sanjaya, & Mutmainah. (2020). Analisis perawatan mesin press 80 ton pada lini P3C03 3 & 4 dengan metode total productive maintenance di PT XYZ. Jurnal Universitas Muhammadiyah Jakarta.
Setiono, A. M., Rijanto, A., & Zulficka, D. N. (2020). Analisis amplitudo getaran terhadap jenis kerusakan unbalance, looseness, dan kerusakan bearing pada motor induksi tiga fasa. Jurnal Majamecha, 2(1).
Sriharti, F. (2021). Analisis perawatan mesin stamping CS1 dengan metode total productive maintenance (TPM) di PT Tri Jaya Teknik Karawang. Jurnal Teknik Mesin dan Pembelajaran, 4(2).
Subqi, F. M., & Anggraini, D. (2021). Data mining untuk pemeliharaan prediktif mesin produksi berdasarkan database kerusakan mesin menggunakan naïve Bayes classifier. Jurnal Ilmiah Komputer dan Sistem Informasi, 20(2).
Susanto, D. A. (2023). Preventive maintenance komponen panel kelistrikan pada mesin stamping press mekanikal JW31-500T di PT Sebastian Jaya Metal Jababeka Cikarang. Jurnal Informatika dan Teknik Elektro Terapan, 11(3).
Syah, F. A., & Zakinura. (2019). Analisa perencanaan waktu preventive maintenance pada mesin stamping G1-110 di PT X. Jurnal Politeknik Negeri Jakarta.
Yunanda, D. (2023). Studi kasus kerusakan bushing crankshaft pada mesin stamping 45 ton Komatsu dengan metode fishbone diagram di PT Mada Wikri Tunggal. Jurnal Politeknik Negeri Jakarta.
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2026 Muhammad Firdausi, Rafie Safa Mahendra
This work is licensed under a Creative Commons Attribution 4.0 International License.
Authors who publish their manuscripts in this journal agree to the following conditions:
- The copyright on each article belongs to the author(s).
- The author acknowledges that the International Journal of Advanced Multidisciplinary (IJAM) has the right to be the first to publish with a Creative Commons Attribution 4.0 International license (Attribution 4.0 International (CC BY 4.0).
- Authors can submit articles separately, arrange for the non-exclusive distribution of manuscripts that have been published in this journal into other versions (e.g., sent to the author's institutional repository, publication into books, etc.), by acknowledging that the manuscript has been published for the first time in the International Journal of Advanced Multidisciplinary (IJAM).
